Kunststoff-Filterelemente

BROLERN sintered plastic cartridges are produced in grades whose materials comply with RoHS, GMP and FDA requirements. Moulds are complete and kept in house, and the process is stable and repeatable, so micro-pores stay evenly distributed across the part. The media resists acid and alkali corrosion and reaches filtration ratings down to 0.1 µm, mainly for filtration and silencing of air, water and oil.

The family is widely used in pneumatics, chemical processing, food and beverage, pharmaceutical and medical equipment, and environmental protection. Custom shapes are manufactured to customer drawings or samples.

Key specifications

Material	Sintered PE / PP / PTFE plastic (RoHS, GMP & FDA compliant grades)
Process	Micro-pore sintering moulding
Filtration rating	Down to 0.1 um
Size range	OD 1.0-200 mm, height 1-2500 mm; rods, tubes, sheets, special shapes
Applications	Air, water and oil filtration and silencing - pneumatics, chemical, food, pharmaceutical / medical, environmental protection
Customization	Custom production from customer drawing or sample; sample quantities for validation

Product shapes & size range

Product shape Product shape	Rods Rods		Tubes Tubes			Standard sheets Standard sheets		Others Others
Product size range Product size range Unit: mm	Outer dia. / side length Outer diameter / Side length	Height High	Outer dia. Outer diameter	Internal dia. internal diameter	Height High	Outer dia. / side length Outer diameter / Side length	Thickness Thick	All kinds of special-shaped products All kinds of special-shaped products
	Φ1.0~Φ200	1.0~2500	Φ3.0~Φ200	Φ1.5~Φ190	1.5~500	Φ1.0~Φ200	1.0~80
Filtration rating Filtration accuracy	0.1 μ~250 μ			Working temperature Operating temperature		-200℃~+95℃

Material grades & core parameters

Material	Filtration rating	Porosity	Operating temperature	Max pressure
Sintered PE / PP	0.1-250 μm (common 1, 3, 5, 10, 25, 30, 50, 75, 100 μm)	50%-60%	-200 to +95 ℃	-
PTFE	down to 0.5 μm (custom)	40%-55%	up to +200 ℃	-

Typical product forms

Product form	Material	Size / rating / notes
Sintered PE cartridge (tubular)	PE	OD Φ10-Φ200 mm (main Φ24-Φ120); wall 1.5-5 mm; length 80-2000 mm; rating 0.1-250 μm; porosity 40%-60%; temp -200 to +95 ℃; pressure 0.1-3 MPa
UHMWPE cartridge	UHMWPE	OD Φ3-Φ150 mm; wall >=1.0 mm; length 10-2000 mm; rating 1-100 μm; temp -50 to +80 ℃; back-blow / ultrasonic reusable
HDPE sintered cartridge	HDPE	OD Φ3-Φ120 mm; wall 1.5-50 mm; length 5"-40"; rating 100-250 μm; temp -50 to +80 ℃
Sintered PP cartridge	PP	OD Φ3-Φ100 mm; wall 1.5-5 mm; length 8-1000 mm; rating 1-100 μm; temp -20 to +100 ℃; pressure 0.1-1.5 MPa
PTFE sintered cartridge	PTFE	OD Φ10-Φ100 mm; wall 2-20 mm; length <=500 mm; rating 1-100 μm (0.5 custom); porosity 40%-55%; temp -180 to +200 ℃; resists strong acid/alkali & most solvents
Porous plastic sheet / plate	PE / PP / PTFE	Disc Φ2-Φ1000 mm, plate to 1500x1500 mm; thickness 1-50 mm; rating 1-100 μm; used as sparger / distributor / support layer
Microporous aeration cartridge	PE / UHMWPE (titaniμm optional)	Tube Φ10-Φ90 x 10-1000 mm; disc Φ100-Φ200 x 10-30 mm; rating 20-100 μm; porosity 50%-60%; fine bubbles, high oxygen transfer
Food & pharma grade cartridge	PE / PP / PTFE (food grade)	Rating 0.1-50 μm; complies with GMP & FDA (21 ℃FR 177); material certificate available
Dissolution tester cartridge	UHMWPE	Rating 0.22 / 0.45 / 10 / 35 / 70 μm; OD Φ7.5 mm, ID Φ3.5 mm, length 16 mm; low adsorption, acid/alkali resistant
Pipette-tip filter	UHMWPE / HDPE	Φ3-Φ10 mm, height 3-10 mm; rating 1-30 μm; no shedding, batch deviation <= +/-5%
Battery-grade cartridge	PE / PP	Electrolyte (DMC/EC/DEC) resistant; +/-0.05 mm tolerance; round / square / waist sections
Wide-temperature cartridge	UHMWPE / HDPE / PP	Operates -200 to +90 ℃; stable pore structure in cryogenic service
Vacuμm filtration cartridge	PVF / PVFM	Rating 0.5-50 μm; porosity >=90%; temp -50 to +90 ℃
Filter-throttle integrated element	PE / PP	Custom flow-pressure curve; flow 0.05-5 L/min; +/-10% batch deviation